Exploring the Various Double Jersey Fabric Types

Double jersey fabric types are widely used in textile manufacturing due to their strength, comfort, and structure. These fabrics are produced using two sets of needles, which create a stable, dense knit. Unlike single jersey, double jersey fabric is smooth on both sides and resists curling. Its balanced construction makes it ideal for many clothing applications.

What Is Double Jersey Fabric?

Definition and Characteristics

Double jersey is a knitted fabric that uses two needle beds, producing a thicker material with a smooth surface on both sides. It does not roll at the edges, making it easier to handle during cutting and sewing. It also offers more coverage and insulation than single jersey. This fabric stretches in both directions and returns to its original shape easily.

How It Differs from Single Jersey

Single jersey is thinner and tends to curl at the edges. It is often used for basic t-shirts. Double jersey, on the other hand, has better shape retention and structure. These properties allow it to support more tailored designs and complex garment structures.

Common Double Jersey Fabric Types

Interlock Knit

Interlock is the most recognized type among double jersey fabric types. It has a clean finish on both sides and is thicker than basic jersey. Interlock is strong and holds its shape well. It is breathable, absorbs moisture, and is widely used in sportswear and activewear due to its comfort and durability.

Double Rib Knit

Double rib knit has raised vertical lines on both sides. It is highly elastic and often used for cuffs, waistbands, and body-fitting garments. The fabric stretches more across the width and maintains elasticity after wear and washing. It is used in thermal wear, underwear, and some casual tops.

Ponte di Roma (Ponte Roma)

Ponte di Roma is a structured knit with a smooth texture. It is heavier and firmer than interlock or rib. This fabric is ideal for trousers, skirts, dresses, and blazers. Ponte holds shape well, doesn’t wrinkle easily, and gives a polished look suitable for both casual and office wear.

Specialized Double Jersey Fabrics

Brushed Double Jersey

This fabric goes through a brushing process, which raises the fibers for a soft, fuzzy surface. It improves warmth and comfort, making it suitable for winter clothing like thermal tops and leggings. It also increases insulation while maintaining stretch and softness.

Jacquard Double Jersey

Jacquard double jersey includes patterns woven directly into the fabric during knitting. These patterns can be geometric, floral, or abstract. This type is popular in fashionwear because of its visual appeal. Despite the added design, it maintains the key features of double jersey—strength, stretch, and comfort.

Material Blends and Their Role

100% Cotton Double Jersey

Pure cotton double jersey is breathable and soft. It is often used in baby clothes, T-shirts, and sleepwear. It is suitable for sensitive skin and has good moisture absorption. However, it may shrink after washing if not pre-treated.

Cotton Blends

Cotton is often blended with polyester, rayon, or elastane to improve stretch and durability. These blends reduce shrinkage and improve shape retention. Blended fabrics are used in daily wear such as joggers, leggings, and loungewear. They offer better movement, reduced wrinkling, and longer lifespan.

Synthetic Double Jersey

Fabrics made from nylon, polyester, or spandex provide stretch and quick-drying properties. These are ideal for performance clothing like gym wear, yoga sets, and swimwear. They resist moisture, retain color, and dry faster than cotton-rich fabrics.

Applications of Double Jersey Fabrics

Activewear and Sportswear

Double jersey fabric types such as interlock and polyester blends are commonly used in activewear. These fabrics wick moisture, provide flexibility, and withstand multiple washes. Their ability to stretch without losing shape makes them ideal for leggings, sports bras, and T-shirts.

Casual and Children’s Clothing

Soft and breathable types like cotton and cotton-blend double jerseys are perfect for casual garments. They are comfortable for daily wear and easy to maintain. These fabrics are also used in children’s clothing because they are gentle on the skin and durable.

Fashion and Structured Wear

Structured double jersey fabric types such as Ponte di Roma and jacquard are favored in fashionwear. Designers use them for blazers, skirts, and dresses that require clean lines and form. These fabrics give garments a polished appearance with minimal creasing.

Care and Maintenance

Washing and Drying

Most double jersey fabrics can be machine washed in cold or warm water. Use mild detergent and avoid bleach. For blended fabrics with elastane or polyester, avoid high heat during drying to preserve stretch.

Storage Tips

Fold garments instead of hanging them to avoid stretching, especially those made with rib or interlock knits. Store in a cool, dry place to prevent mildew and fabric breakdown.

Conclusion

Double jersey fabric types are versatile, durable, and comfortable. They support a wide range of applications—from sportswear to formal clothing. By understanding the differences among interlock, rib, Ponte, and other types, textile professionals and garment makers can select the best option for performance, comfort, or appearance. Whether for breathability, structure, or stretch, these fabrics offer practical benefits in modern clothing.